Precision EDM Machining for Challenging Parts and Materials
Whether you need ultra-fine features, hardened material processing, or complex cavity creation, BTX Precision delivers EDM solutions that push beyond conventional machining.
Precision EDM Machining for Mission-Critical Components
BTX Precision offers advanced Electrical Discharge Machining (EDM) capabilities for intricate geometries, fine details, and hard-to-machine materials. Ideal for mission-critical parts in aerospace, medical, defense, and semiconductor applications, EDM enables exceptional precision and surface quality in areas where traditional machining reaches its limits.
47+ EDM Machines
Top Machining Platforms (Sodick, Fanuc, Makino)
Wire Type, Sinker Type, Drilling Type
Tolerance Threshold: +/-0.0001”
Designed for Precision, Built for Complexity
Our EDM processes enable component designs that would be impossible or cost-prohibitive with conventional machining. BTX supports everything from prototype tooling and fixtures to full-production aerospace, medical, and industrial parts.
We support:
- Ultra-tight tolerances (±0.0001")
- Complex contours and micro features
- Minimal burrs and clean finishes
- One-off or multi-part batch processing
- Dimensional stability in delicate or thin-walled parts
Cutting-Edge Materials. Wire-Cut Precision.
Electrical Discharge Machining (EDM) is most commonly used to machine hard, electrically conductive materials that are difficult to cut with traditional methods. At BTX, the most common materials EDM is used for include:
Materials used include:
- Tool Steels - D2, A2, H13, M2 and other high-carbon or high-alloy steels
- Titanium and Titanium Alloys - avoids deformation and maintains tight tolerances
- Inconel and Nickel-Based Superalloys - Inconel 718, 625 and similar heat-resistant alloys
- Stainless Steels - 304, 316, 17-4PH, and other grades
- Cobalt-Chrome Alloys - used in medical implants and dental applications
- Exotic Alloys and Conductive Ceramics - Kovar, Hastelloy, and conductive ceramics
Complex & Mission-Critical Applications
Aerospace & Defense
Hardened material components and firing system details
Medical
Medical implants and instrument handles
Semiconductor
High-precision sensor housings and tooling
Space
Flight hardware and small structural fittings
EDM Capabilities
BTX organizations utilize Wire EDM, Sinker EDM and Drilling EDM processes to support a wide range of part geometries, material types, and tolerance requirements.
Wire EDM
Uses a continuously fed wire to cut conductive materials with extreme precision, ideal for complex profiles, small internal features, and hard metals.
Sinker EDM
Uses a shaped electrode to create cavities, threads, or forms in hardened or high-strength materials — perfect for blind features and intricate 3D shapes.
EDM Drilling
Uses a shaped electrode to create cavities, threads, or forms in hardened or high-strength materials — perfect for blind features and intricate 3D shapes.
Start Your EDM Project with BTX
Proudly Made in the USA | Responsive. Reliable. Precise.
